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Process No |
|
Manufacturing/Inspection Processes |
Management Items |
Regulations/Standards |
Testing Equipment Jig Measuring Device |
Department Responsible |
Management Level |
Chief |
Department Manager |
1 ◇ |
|
Inspection upon Receipt |
(1) Arrangement No. (2) Dimensions (3) External View |
Inspection Management Regulations (NEU-QT-12) |
Visual Scale Calipers Micrometer |
Manufacturing |
|
|
2
○ |
|
Materials Delivery |
(1) Amount (2) Material Quality (3) Plate Thickness |
Materials Delivery Standards (NEU-QT-10: P05) |
Visual Scale Calipers Micrometer |
Manufacturing |
○ |
◎ |
3 ○ |
|
Element Tube Welding |
(1) Welding Conditions (2) Material Quality (3) Dimensions |
Welding Execution Standards for TIG Automatic Long-distance Welder (NEU-QT-10 P06) |
Automatic Welder Welding Power Supply |
Manufacturing |
○ |
|
4 ◇ |
|
Non-destructive testing (PT) |
(1) Welding Soundness (2) Welding Deformation |
Inspection Management Regulations (NEU-QT-12) |
PT Testing Fluid PT Equipment |
Manufacturing |
|
◎ |
5 ○ |
|
Forming |
(1) Jig (2) Shape (3) Dimensions |
Bellows Forming Standards (NEU-QT-10: P07) |
Forming Jig |
Manufacturing |
○ |
◎ |
6 ○ |
|
Heat Treatment |
(1) Temperature (2) Time Maintained (3) Cooling Method |
Post-bellows-forming Standards/Heat Treatment (NEU-QT-10: P09) |
Thermometer Clock |
(Outsourcing) |
|
|
7 ○ |
|
Pickling Treatment |
(1) Pickling Form (2) Corrosion Time |
|
Visual Clock |
(Outsourcing) |
|
|
8 ○ |
Pure-water Cleaning |
(1) Surface Condition |
|
Visual |
(Outsourcing) |
|
|
9 ◇ |
|
Product inspection |
(1) Shape (2) Dimensions (3) Deformation (4) External View (Surface Defects) |
Inspection Management Regulations (NEU-QT-12) |
Visual Scale |
Manufacturing |
|
◎ |
10 ○ |
|
Storage |
(1) Storage Class (2) Arrangement No. |
Materials/Product Storage Management Regulations (NEU-QT-15) |
Visual |
Manufacturing |
○ |
◎ |